SAN Resin Material Properties & Uses

Styrene Acrylonitrile (SAN Resin) is a transparent thermoplastic known for its clarity, rigidity, and excellent chemical resistance. As a copolymer of styrene and acrylonitrile, SAN resin offers improved thermal properties over standard polystyrene, making it an ideal material for products requiring greater durability and heat resistance.

 

At PMC, we bring deep expertise in working with SAN resin, offering reliable injection molding solutions for a range of consumer, medical, and industrial products. Our team helps clients navigate resin selection, design optimization, and production to ensure every part meets performance, aesthetic, and regulatory requirements.

PMC’s SAN Resin Injection Molding Services

We offer a full range of services to support your project from initial design to production, including:

Whether you need tight tolerances, high clarity, or durable plastic parts, PMC’s expertise in SAN resin processing ensures your product is both functional and visually appealing.

Why Choose PMC for SAN Resin Molding?

  • Deep Material Knowledge – Our team understands how to work with SAN resin for optimal performance.
  • Precision Manufacturing – From clear cosmetic parts to durable medical components, we deliver quality at every stage.
  • Full-Service Support – We help with mold design, prototyping, testing, and production.
  • Regulatory Awareness – We assist in meeting industry standards for safety and compliance.

Contact PMC for SAN Resin Solutions

Need help selecting the right resin for your clear or chemical-resistant application?

Contact PMC today to learn how our SAN resin molding services can support your next project, or request a quote to get started.

SAN Material Data Sheet

These data sheets are examples of the information you should be able to acquire from the material supplier(s) of choice. When specific material(s) are selected then all necessary physical part properties will become the basis for your selection(s).
MaterialSAN Resin
Chemical Name Styrene Acrylonitrile
StructureAmorphous
OpacityTransparent
StrengthBrittle
Specific Gravity1.08
Shrinkage0.3% to 0.7%
Melting Point239°F
Deflection Temperature183.2°F-204.8°F
Service Temperature131°F
San Resin ApplicationsStyrene Acrylonitrile resin is a copolymer plastic commonly used in place of Polystyrene due to its greater thermal resistance.

SAN copolymers are produced by the polymerization reaction of styrenes and acrylonitrile. The properties are dependent on the acrylonitrile content. Commercial grades of SAN offer different acrylonitrile molecular masses.

The transparency of SAN makes it one of the few plastics that can be used in clear applications. It’s glass-like clarity makes it a preferred plastic in the housewares market.

SAN is commonly used in the following applications:

  • Dishwasher-Safe Containers

  • Disposable Lighters

  • Brush Bristles

  • Auto Gauge Covers

  • Cosmetic Cases

  • Medical Syringes

  • Reflectors

  • Refrigerator Doors

  • Battery Cases

AdvantagesSome of the advantages of SAN include:

  • Excellent Rigidity/Stiffness

  • Excellent Load-Bearing Capacity

  • Excellent Chemical Resistance

  • High Flexural Strength

  • Good Appearance

  • Good Color-Ability

  • Good Clarity

  • Good Thermal Resistance

  • Good Dimensional Stability

  • Good Heat Resistance

  • Easily Processed

DisadvantagesSome of the disadvantages of SAN include:

  • Low Max Service Temperature

  • Hygroscopic

  • Yellowing with Age

  • Flammable with High Smoke Generation